Cambridge IGCSE · Topic 21.2
IGCSE Biology 0610 / Topic 21 / IGCSE

Growing microbes by the tonne.

A fermenter is a huge sterile steel vessel in which bacteria or fungi grow under carefully controlled conditions. This is how insulin, penicillin and mycoprotein are made on a large scale. The whole lesson is Extended content.

The key idea

Extended. Fermenters are large, sterile vessels used to grow bacteria and fungi on a large scale so they make useful products such as insulin (genetically modified bacteria), penicillin (the fungus Penicillium) and mycoprotein (the fungus Fusarium). The conditions are controlled: temperature, pH, oxygen, nutrient supply and removal of waste products, so the microorganisms grow fast and give a high yield.

nutrients in sterile air (oxygen) in waste gases out motor temperature and pH probes warm water out cold water in product out water jacket stirrer
Fig. 1: an industrial fermenter; each inlet, outlet and probe exists to control one of the conditions
Section 01

Inside a fermenter.

Extended. Click each part of the fermenter to see what it does. Then choose a product: insulin, penicillin or mycoprotein. The graph shows growth over 48 hours as a percentage of the maximum.

ProductMade byUse
insulingenetically modified bacteria carrying the human insulin genetreating people with type 1 diabetes
penicillinthe fungus Penicilliuman antibiotic; made after the main growth phase
mycoproteinthe fungus Fusariuma protein-rich food for people
Stage 1 · Learn

Check what the sim just showed you

Four quick checks. Each correct answer earns XP and records this skill on your profile.

Quick check+10 XP

Extended: in the sim, which part of the fermenter keeps the temperature at the optimum?

Quick check+10 XP

Extended: which organism makes penicillin in the fermenter sim?

Quick check+10 XP

Extended: what happens to the growth curve when oxygen is not supplied?

Quick check+10 XP

Extended: why is the air pumped into a fermenter sterile?

Section 02

Five conditions to control.

Extended. Use the condition chips to remove one control at a time (no temperature control, no pH control, and so on) and watch the growth curve. Each failure lowers the yield for a different reason.

ConditionHow it is controlledWhy it matters
Temperaturewater jacket; cold water carries heat awayrespiration releases heat; too hot and the enzymes are denatured, too cold and growth is slow
pHpH probe; acid or alkali addedwaste products change the pH; enzymes work best at their optimum pH
Oxygensterile air bubbled inneeded for aerobic respiration; without it growth is much slower
Nutrient supplynutrient inlet adds sugars and a nitrogen source (e.g. amino acids)food for respiration and for making new cells and products
Waste productswaste gas outlet lets carbon dioxide escapewastes build up, become toxic and change the pH
Examiner trap

The water jacket cools the fermenter. The microorganisms release heat by respiration, so without cooling the temperature would rise and denature their enzymes.

Stage 2 · Exam

Exam-style questions

Unlocks once the four checks above are done. Worth more XP, written to IGCSE Paper 2 and Paper 4 standard.

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Exam style+20 XP

Extended: why does the temperature inside a fermenter rise if it is not controlled?

Exam style+20 XP

Extended: the pH probe in a fermenter shows that the pH is falling. What is the most likely cause?

Exam style+20 XP

Extended: which product is made in a fermenter by the fungus Fusarium?

Exam style+20 XP

Extended: why is the fermenter stirred continuously?

Skill unlocked

Fermenters, mastered.

This skill is now recorded on your profile. Keep the chain going.

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Six original Cambridge-style questions
(Extended) Fermenters for insulin, penicillin and mycoprotein, and the control of temperature, pH, oxygen, nutrients and waste products.